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OPERATION, MAINTENANCE & SPARE PARTS
1000P2 TURBOMIXER
PRINTED SEPTEMBER 1977 REPRINTED APRIL 2003 UPTO M/C No 999
WINGET LIMITED PO BOX 41 EDGEFOLD INDUSTRIAL ESTATE PLODDER LANE BOLTON LANCS BL4 OLS TEL: ++ 44 (0) 1204 854650 FAX: ++ 44 (0) 1204 854663
[email protected] [email protected] www.winget.co.uk
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TURBOMIXER
1000P2
This manual is a reprint of the Winget publication No S108 last printed during September 1977, applicable upto M/C S/No 999 and contains some amended part numbers. Winget Limited operate a policy of continuous product development. Therefore, some illustrations or text within this publication may differ from your machine. The contents of this manual although correct at the time of publication, may be subject to alteration by the manufacturers without notice and Winget Limited can accept no responsibility for any errors or omissions contained within the following pages. Nor can we accept any liability whatsoever arising from the use of this manual howsoever caused.
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CONTENTS
Section INTRODUCTION Introduction Warranty SAFE WORKING Safe Working Permit to work systems INSTALLATION General Air Operated Discharge Doors Pre-running checks OPERATION Mixing Discharging Discharge Door Turbo Mixer Covers Trapped Key Interlock System Cleaning the Mixer OVERHAUL & MAINTENANCE INSTRUCTIONS Lubrication Gear Box Topping Up Oil Change Air Operated Discharge Door Adjustment of Mixer & Scraper Blades Pre-loading of Mixer Arm Springs Fitting New Blades Replacement of Wearing Plates Rotor Gearbox & Motor Replacement Discharge Door Cylinder Maintenance Service Schedule 4.1 4.1 4.1 4.1 4.2 4.2 4.3 4.3 4.4 4.5 4.6 3.1 3.1 3.2 3.3 3.4 2.1 2.1 2.1 1.1 1.2 III IV Page Section
INTRODUCTION
Page
TECHNICAL INFORMATION Specification Dimensions PARTS Spares Groups 5.1 5.2
6.1 6.2
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INTRODUCTION
THE HANDBOOK WARNING The operator must read all the Handbook and fully understand its contents before attempting to operate the machine.
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THE HANDBOOK MUST BE AVAILABLE TO THE OPERATOR AT ALL TIMES. The Handbook must be kept clean and in good condition. Additional copies of the Handbook can be obtained from Winget Limited. The contents of this Operator's Handbook are designed as a guide to the machine's controls, operation, working capacities and maintenance. It is not a training manual. Only trained operators should use this machine. Contact the C.I.T.B. or equivalent body for advice on training. The operating instructions and maintenance recommendations contained in this book will enable you to become familiar with your mixer to obtain the best results in the shortest possible time. The life and trouble free running of your machine will depend largely on the care it receives. It is your responsibility to ensure that the maintenance instructions outlined in this book are carried out. When replacements are required, it is essential that only genuine Winget parts are use.