LEV200 Series Contactor With 1 Form X (SPST-NO-DM) Contacts Rated 500+ Amps, 12-900VDC
Product Facts
I Designed to be the lowest cost sealed contactor in the industry with its current rating (500+A carry, 2000A interrupt at 320VDC). I Available with bottom or side mounting -- not position senstive. I Optional auxiliary contact for easy monitoring of power contact position. I Hermetically sealed – intrinsically safe, operates in explosive/harsh environments with no oxidation or contamination of coils or contacts, including long periods of nonoperation. I Typical applications include battery switching and backup, DC voltage power control, circuit protection and safety. I Versatile coil/power connections. I Designed and built in accordance to AIAG QS9000.
For factory-direct application assistance, contact Earle Alldredge, product manager. Dial 800-253-4560, ext. 2055, or 805-220-2055. Email
[email protected]
Performance Data
Parameter Units Value for LEV200 Series Contact Arrangement, power contacts 1 Form X (SPST-NO-DM) Rated Operating Voltage VDC 12 - 900 Continuous (Carry) Current, Typical A 500 @ 65°C, 400 mcm conductors Consult Factory for required conductors for higher (500+ A) currents Make/Break Current at Various Voltages 1/ A See next page Break Current at 320VDC 1/ A 2,000, 1 cycle 3/ Contact Resistance, Typ. (@200A) mohms 0.2 Load Life Cycles See next page Mechanical Life Cycles 100,000 Contact Arrangement, auxiliary contacts 1 Form A (SPST-NO) Aux. Contact Current, Max. A 2A @ 30VDC / 3A @ 125VAC Aux. Contact Current, Min. mA 100mA @ 8V Aux. Contact Resistance, Max. ohms 0.417@ 30VDC / .150 @ 125VAC Operate Time @ 25°C Close (includes bounce), Typ. ms 40 Bounce (after close only), Max. ms 7 Release (includes arcing), Max @ 2000A ms 12 Dielectric Withstanding Voltage Vrms 2,200 @ sea level (leakage <1mA) Insulation Resistance @ 500VDC megohms 100 2/ Shock, 11ms 1/2 sine, peak, operating G 20 Vibration, sine, 80-2000Hz., peak G 20 Operating Ambient Temperature °C -40 to +65 Weight, Typical lb.(kg) 1.3 (.60)
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Coil Operating Voltage (valid over temperature range) Nominal Voltage 12VDC 24VDC 48VDC Voltage (will operate) 9.6-13.2VDC 19.2-26.9VDC 38.4-52.8VDC Voltage (Max.) 13.2VDC 26.9VDC 52.8VDC Pickup (close) Voltage Max. 9.6VDC 19.2VDC 38.4VDC Holding Current (Avg.) 1.0A@12V 0.59A@24V 0.33A@48V
Part Numbering System
Typical Part Number LEV200 A 4 N A Series: LEV200 = 500+ Amp, 12-900VDC Contactor Contact Form: A = Normally Open H = Normally Open with Aux. Contacts. Coil Voltage: 4 = 12VDC 5 = 24VDC 6 = 48VDC Note: Consult factory for detailed specifications and availability of coils for operation on 96VDC, 115VAC or 115VDC. Coil Wire Length: A = 15.3 in (390 mm) N = None (Requires option “A” in next step.) Coil Terminal Connector: N = None, stripped wires (Requires option “A” in previous step.) A = Studs, #10-32 Threaded (Electrical connection is actually made to the tab at the base of the stud.) Mounting & Power Terminals: A = Bottom Mount & Male 10mm x M8 Threaded Terminals F = Side Mount & Male 10mm x M8 Threaded Terminals Consult factory regarding other available mountings and power terminals. A
Main power contacts 50 at end of life 3/ Does not meet dielectric & IR after test, 1700 amp for unit with Aux. Contacts
© 2005 by Tyco Electronics Corporation. All Rights Reserved. KILOVAC and TYCO are trademarks. Other products and company names mentioned herein may be trademarks of their respective owners.
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Catalog 9-1773439-1 Issued 6-05 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967
500+ Amp, 12-900VDC Contactor with 1 Form X (SPST-NO-DM) Contacts
LEV200 Series
Outline Dimensions
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NOTE: When stud terminals are specified for coil connections, the electrical connection is actually made at the tab located at the base of the stud.
SIde Mount Enclosure
Bottom Mount Enclosure
Estimated Make & Break Power Switching Ratings
100,000
Continuous Current Carry Region
Electrical Load Life Ratings for Typical LEV Applications
Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2) @90% capacitive pre-charge (make only) see chart below Cycles @80% capacitive pre-charge (make only) see chart below Cycles @200A make/break (2 consecutive, reverse polarity) (1) Cycles 2,000A (break only) (1) Cycles Mechanical Life Cycles 50,000 50 12 1* 100,000
200A Non-continuous Current Carry Region
10,000
600 VDC
28 VDC
180 0V DC
270 VD
Estimated Life (Cycles)
C
1,000
(1) Resistive load includes inductance L = 25μH. Load @ 2500A tested @ 200μH. (2) Life based on projected Weibull Life with 95% teliability. * .